Ultimate Mixing Guide

Expert Mixer Selection & Sizing

Understanding how to select and size your mixer is crucial for achieving optimal process performance and avoiding costly mistakes. Our mixing guides provide insights into choosing the right static mixer or agitator for your specific application.

Discover best practices, design tips, and sizing criteria for static mixers in continuous and batch processes.

Learn how to select, size, and optimize dynamic mixers to achieve superior agitation and process performance.

Key Variables in Mixer Performance Evaluation

There are many variables to consider when sizing mixing equipment. Ask yourself: Is the mixer working as it was intended? If not, identify which variable might have been overlooked—is it a supplier issue or a purchasing error? For an unbiased assessment, ZAIN can offer a third-party review of your situation, ensuring you select the best mixer for your process.

Physical Mixing @ Macro Level

Pumping - Flow types

Blend Times

Emulsification - Dispersion

Suspension

Dispersion

Suspension, Dispersion, Blend Time

Blend Times

Mixing Phases

Fluid Motion

Miscible Liquids

Liquid-Liquid

Liquid-Solid

Liquid-Gas

Liquid Solid Gas

Gas-Gas

Chemical Mixing @ Micro Level

Heat Transfer

Reactions

Extraction Mass Transfer

Dissolving Mass Transfer

Absorption Mass Transfer

Fermentation, Hydrogenation

Static Mixers